Color Standardization Across 350,000 Heavy Twill Work Trousers

The Operational Challenge

Requiring strict color shade consistency across repeat monthly container orders with zero batch-to-batch variation.

Nexus Buying House Solution

Nexus established a digital spectrophotometer shade band library across partner mills in Ashulia and mandated inline color check protocols.

Achieved Key Results

• •Delivered 350,000 work trousers across 6 shipments with zero shade variation (Delta E < 0.4).
• •Achieved 100% first-pass AQL 2.5 final carton inspection clearance.
• •Optimized fabric consumption by 3.8% using Gerber CAD marker nesting.